Government's Scheme to Promote PCB Waste Treatment
- Background of PCB Issues in Japan
- Structure of the "PCB Special Measures Law "
- PCB Treatment Standards in Japan
- PCB Treatment Methods permitted in Japan
- Certification Application for Detoxification of extremely low-level PCB wastes
- Government's Measures for the Safety of PCB Transportation
- Correlation Chart & Flow of PCB Waste Treatment
Background of PCB Issues in Japan
PCB, an industrially synthesized compound with excellent insulation and heat-resisting properties, was used for various items such as electrical insulation oil, heat medium oil in transformers and capacitors, and carbonless paper. Between the start of production in 1954 and end in 1972, approximately 59,000 tons of PCBs were manufactured in Japan.
However, the breakout of the Kanemi Oil Poisoning Case proved the toxicity of PCBs, and production and distribution of PCB was put to a stop via administrative guidances in 1972. The "Law Concerning the Examination and Regulation of Manufacture, etc., of Chemical Substances (Class I)" was enacted in 1973 and enforced in 1974. With this law, manufacturing, importing and new use of PCB was prohibited.
The establishment of PCB treatment facilities by private initiative did not succeed, because of strong opposition from residents living nearby candidate sites. Thus most of the banned PCB products were stored at their holder's sites, and fear of damage to the environment caused by leakage, misplacement or dumping of the wastes was a crucial issue.
With evidence of long-range transport of PCBs to regions where they have never been used and the consequent threats they pose to the environment of the whole world, UNEP adopted the "Stockholm Convention on Persistent Organic Pollutants (POPs)" in 2001, to reduce and abolish organic pollutants such as PCBs. Many advanced countries have already finished treating PCBs, and it is desirable for Japan to follow.
The Law concerning Special Measures for Promotion of Proper Treatment of PCB Wastes was enacted in Japan in 2001, and is now in effect to promote proper treatment of PCB waste. The Ministry of the Environment has put the promotion of PCB waste treatment at the top of the agenda for the 21st century.
Structure of the "PCB Special Measures Law "
The Law concerning Special Measures for Promotion of Proper Treatment of PCB Wastes (PCB Special Measures Law)(Law No.65 of 2001) was set up by the Central Government to establish framework for the prompt, secure and appropriate treatment of PCB wastes. The law defines the obligations of PCB waste holders, former PCB manufactures, central government and local governments, sets deadlines for treatment of PCB waste, and obliges the registration and public reporting of stored PCB waste.
PCB Waste Holders
Report of Storage
- The holders must annually report the storage and disposal of PCB waste to prefectural governors
Deadline for Disposal
- PCB waste holders are to dispose or consign someone to dispose all PCB wastes by deadline set by the government.
Limitation of Assignment
- To prevent illegal acts, assignment or transfer of PCB waste is limited.
Central Government & Prefectures
Basic Plan / Plan for PCB waste treatment
- The central government must establish basic plan for PCB waste treatment
- Prefectures and government-decreed cities must establish plans for the treatment of PCB wastes, in response to the central government's basic plan.
Disclosure of Status of PCB waste storage
- Prefectural governors or mayors of government-decreed cities must make available to the public the status of PCB waste storage and disposal annually.
PCB Manufacturers
Product Liability
- Former Manufacturers of PCB must cooperate with the central and local government
Contribution of Funds
- Former manufacturers of PCBs and other groups are requested to contribute to the PCB Waste Treatment Fund for the promotion of PCB waste treatment.
Safe and Steady Treatment
Japan Environmental Storage & Safety Corporation (JESCO)
* Japanese only* For outline of amended plan dated June 18, 2014 click here.PDF
Environmental Restoration and Conservation Agency (ERCA)
PCB Waste Treatment Fund
* This Fund was transfered to the Environmental Restoration and Conservation Agency (ERCA)on Apr. 1, 2004.
PCB Treatment Standards in Japan
Under the "Waste Disposal and Public Cleansing Law (Law No.137 of 1970)", treated PCB wastes must undergo PCB elimination tests according to waste type, and PCB concentration clear the following standards:
Type of Waste
Standard (Test Method)
Waste PCB Oil(Treated)
0.5mg/kg or under (Content Test Method)
Waste Acid or Waste Alkali
0.03mg/l or under (Content Test Method)
Waste Plastic, Waste Metal or Pottery Waste
0.5mg/kg or under -Solvent (Cleansing Solvent Test Method)
0.1micrograms/100cm2 or under (Wiping Method)
0.01mg/kg or under -Material (Material Collecting Method)
0.1micrograms/100cm2 or under (Wiping Method)
0.01mg/kg or under -Material (Material Collecting Method)
Others
0.003mg/l or under (Dissolution Test Method)
PCB Treatment Methods permitted in Japan
PCB Treatment Methods permitted in Japan
New PCB treatment technologies cannot be used in Japan until officially approved. The Waste Management Law regulates PCB waste treatment methods permitted in Japan. To get approval, the methods must be evaluated by the central government, and afterwards approved by the law. Besides PCB incineration at over 1,100 degrees celsius for over 2 seconds retention time, the following chemical treatment methods are allowed as of April 2005 (InformalTranslation).
Form of PCB
Category
Treatment Method
Name of Technology
Corporation who Developed Technology
Waste PCB oil (Liquid Form)
De-
compo-
sition De-
chlori-
nation Base Caltalyzed Decomposition Method (BCD Method) Ebara Corporation
compo-
sition De-
chlori-
nation Base Caltalyzed Decomposition Method (BCD Method) Ebara Corporation
Chemical Extraction Method
Tokyo Electric Power Company, Mitsui & Co., NEOS Corporation
Organic Alkari Metal Decomposition Method (t-BuOK Method)
KEPCO, Kanden Engineering
Catalyst hydrogenation Dechlorination Method (Pd/C Method)
Ontario Hydro Technologies Sodium Dispersion Method (OSD Method)
Nuclear Fuel Industries, Ltd., Sumitomo Corporation
Sodium Dispersion Method (SD Method)
Nippon Soda Co., Ltd.
Metallic Sodium Dispersion Method (SP Method)
Kobelco Eco-Solutions Co,.Ltd., Okinawa Plant
Metallic Sodium Dechlorination Method (PCB Gone Method)
Organo Corporation
Metalic Sodium Dechlorination Method (MC Method)
Kyoueigiken, Tokyo Institute of Technology, NTRK
Catalyst Hydrogen Reduction Process
Nikko Rica Corporation, Takaoka Electric Manufacturing Co., Ltd., Showa Engineering Co., Ltd. and Kanae Corporation
Metallic Sodium Dechlorination Method (MR Method)
Hitachi, Ltd.
Hydro-
thermal Oxidi-
zation De-
compo-
sition Supercritical Hydroxide Decomposition Method Organo Corporation
thermal Oxidi-
zation De-
compo-
sition Supercritical Hydroxide Decomposition Method Organo Corporation
Hydrothermal Decomposition Method
Mitsubishi Heavy Industries, Ltd.
Reduc-
tion and Thermo-
chemis-
try De-
compo-
sition Fused Catalyst Extraction Method (CEP Method) Ebara Corporation, Mitsubishi Chemical
tion and Thermo-
chemis-
try De-
compo-
sition Fused Catalyst Extraction Method (CEP Method) Ebara Corporation, Mitsubishi Chemical
GPCR Process
Nippon Sharyo, Ltd., Tokyo Boueki
Photo-
dis-
inte-
gration Ultraviolet Rays and Biotreatment Method Railway Technical Research Institute, Mitsubishi Heavy Industries, Ltd.
dis-
inte-
gration Ultraviolet Rays and Biotreatment Method Railway Technical Research Institute, Mitsubishi Heavy Industries, Ltd.
Ultraviolet Rays and Distillation Method
Railway Technical Research Institute, Mitsubishi Heavy Industries, Ltd.
Ultraviolet Rays / Catalyst Decomposition Method
Toshiba Corporation
Plasma De-
compo-
sition Plasma Decompostion Method (PLASCON Method) Itochu Corporation
compo-
sition Plasma Decompostion Method (PLASCON Method) Itochu Corporation
PCB Contami-
nated Waste (Solid PCB Waste) De-
compo-
sition Hydro-
thermal Oxidi-
zation De-
compo-
sition Supercritical Hydroxide Decomposition Method Organo Corporation
nated Waste (Solid PCB Waste) De-
compo-
sition Hydro-
thermal Oxidi-
zation De-
compo-
sition Supercritical Hydroxide Decomposition Method Organo Corporation
Hydrothermal Decomposition Method
Mitsubishi Heavy Industries, Ltd.
Reduc-
tion and Thermo-
chemis-
try De-
compo-
sition GPCR Process Nippon Sharyo, Ltd., Tokyo Boueki
tion and Thermo-
chemis-
try De-
compo-
sition GPCR Process Nippon Sharyo, Ltd., Tokyo Boueki
Mecha-
nical Chemis-
try De-
compo-
sition Radical Planet Method (RP Method) Radical Planet Japan
nical Chemis-
try De-
compo-
sition Radical Planet Method (RP Method) Radical Planet Japan
Fusion De-
compo-
sition GeoMelt Method ISV Japan, Ube Kozan, Nihonsouken, Kounoike Construction Co., Ltd., Hamamagumi
compo-
sition GeoMelt Method ISV Japan, Ube Kozan, Nihonsouken, Kounoike Construction Co., Ltd., Hamamagumi
Plasma Enhancement Molten Method (PEM Furnace Method)
FIT, Kaswasaki Heavy Industries
Plasma Melting Method
Nippon Steel Coporation, Kobelco Eco-Solutions Co,.Ltd.
Removal
Cleansing
S-DEC Method
Nuclear Fuel Industries, Ltd., Sumitomo Corporation
Solvent Extraction Decomposition Method (SED Method)
Kobelco Eco-Solutions Co,.Ltd.
Solvent Cleansing Method (Decontaksolv Method)
Kobelco Eco-Solutions Co,.Ltd.
Solvent Cleansing Method (SD Myers Method)
Organo Corporation
MHI Chemical Cleansing Method
Mitsubishi Heavy Industries, Ltd.
Solvent Cleansing Method (Denchuuken Method)
Central Research Institute of Electric Power Industry, FEPC
Precise Recovery Cleansing Method
Tokyo Electric Power Company, Mitsui & Co.
Solvent Cleansing Method
Toshiba Corporation
Solvent Extraction Method
Mitsubishi Heavy Industries, Ltd.
Separation
Vacuum Thermal Recycling Method(VTR Method)
Z.E.R.O. Japan Co., Ltd.
Vacuum Heating Method (Denchuuken Method)
Central Research Institute of Electric Power Industry, FEPC
Vacuum Heating Method
Aichi Electric Co., Ltd.
BCD Heating Method
Ebara Corporation
Non-oxygen Heating Method
Nippon Steel Corporation
Reduction Heating Method (RH-SP Method)
Kobelco Eco-Solutions Co,.Ltd.
- Permission required for PCB Treatment facilities
The Waste Management Law requires incineration facilities, decomposition facilities, and cleaning and separating facilities to receive permits as industrial waste treatment facilities from the prefecture (or government-decreed cities) where established.
Certification Application for Detoxification of extremely low-level PCB wastes
To promote the appropriate treatment of PCB waste, the Ministry of the Environment implemented a certification system in Nov. 2009 so that private companies can treat waste electrical machinery contaminated by small amounts of PCB, using sophisticated technologies (mainly combustion using dioxin-controlled incinerators) in compliance with the Waste Management and Public Cleansing Law.
Amendments were made in the Basic Plan for PCB waste and relevent regulations, and now about 30 private companies approved by MoE or a local government treat low-level PCB wastes (0.5 to 100,000ppm for combustible PCB wastes / 0.5 to 5,000ppm for other PCB wastes).
Amendments were made in the Basic Plan for PCB waste and relevent regulations, and now about 30 private companies approved by MoE or a local government treat low-level PCB wastes (0.5 to 100,000ppm for combustible PCB wastes / 0.5 to 5,000ppm for other PCB wastes).
Government's Measures for the Safety of PCB Transportation
To transport wastes in Japan as a business, transportation companies need to obtain license from the prefecture (or government-decreed cities) where they wish to pickup or deliver wastes, in accordance with the Waste Management Law. To obtain license to transport PCB wastes, companies must meet requirements such as 1) airtight containers with measures to prevent leakage, 2)emergency equipment on vehicles and communication equipment for emergencies, 3)employees who handle PCBs (such as drivers) to be well acquainted with the nature of PCB, and have knowledge and skill to handle emergencies in case of an accident.
PCB waste holders must entrust licensed transportation companies to transport their PCB waste or, when transporting themselves they must follow the requirements of the prefectures or governmnent-decreed cities envolved. When carrying in PCB wastes to JESCO facilities, the transporter must also receive authorization from JESCO.
In March 2004, The Ministry of the Environment established the "PCB Waste Collection and Transport Guideline" (revised August 2011), which specifies technical requirements to adhere standards for transportation of PCB wastes, based on the Waste Management Law.
Waste Management Law
Contents of the "PCB Waste Collection and Transport Guideline"
PCB waste holders must entrust licensed transportation companies to transport their PCB waste or, when transporting themselves they must follow the requirements of the prefectures or governmnent-decreed cities envolved. When carrying in PCB wastes to JESCO facilities, the transporter must also receive authorization from JESCO.
In March 2004, The Ministry of the Environment established the "PCB Waste Collection and Transport Guideline" (revised August 2011), which specifies technical requirements to adhere standards for transportation of PCB wastes, based on the Waste Management Law.
Waste Management Law
Contents of the "PCB Waste Collection and Transport Guideline"
[Collection and Transportation]
1. Preliminary Survey and Contract
2. Collection and Transportation Method
3. Signs and Labels
4. Documents to Carry [Safety and Operation Management]
1. Safety Management System
2. Training of Employees Involved
3. Transportation Plan
4. Operation Management
5. Reporting
1. Preliminary Survey and Contract
2. Collection and Transportation Method
3. Signs and Labels
4. Documents to Carry [Safety and Operation Management]
1. Safety Management System
2. Training of Employees Involved
3. Transportation Plan
4. Operation Management
5. Reporting
[Carriage Containers]
1. Standard of Containers
2. Types of Containers
3. Testing of Containers
4. Selecting of Containers
5. Reuse of Containers
6. Maintenance of Containers [In Case of Emergency]
1. Preventive Measures
2. Emergency Contact List
3. Emergency Measures
1. Standard of Containers
2. Types of Containers
3. Testing of Containers
4. Selecting of Containers
5. Reuse of Containers
6. Maintenance of Containers [In Case of Emergency]
1. Preventive Measures
2. Emergency Contact List
3. Emergency Measures
Correlation Chart & Flow of PCB Waste Treatment
Correlation Chart & Flow of PCB Waste Treatment
Correlation Chart & Flow of PCB Waste Treatment
JESCO has established and operates five regional plants nationwide, according to the PCB Waste Treatment Basic Plan, established by the Ministry of the Environment (MOE). Construction fees are subsidized by the central government, and JESCO will follow directions of the central government and the local authority.
PCB waste holders must report to prefectures the status of their PCB wastes each year, and must treat the wastes by deadline set by the government or entrust JESCO to treat the wastes by JESCO's deadlines for completion of scheduled treatment. To carry in the wastes to JESCO facilities, the holders must entrust a licensed tranportation company.