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PCB Software Solutions

KLA has a comprehensive portfolio of PCB computer-aided manufacturing (CAM), engineering and data analytics software solutions, offering the only integrated pre-production solution that automates the entire process from quotation to the production floor. From board design stackup through cost assessment to automatic process planning, advanced CAM and shop floor data analysis, our Frontline software solutions leverage machine learning and Al to help PCB manufacturers improve yield and accelerate time to market. For all PCB types, including new production technologies like IC substrates, miniLED and 5G, our innovative software solutions help transform increasingly complex designs into superior end products.

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Frontline InCAM® Pro

Computer-Aided Manufacturing (CAM)

The Frontline InCAM® Pro solution redefines what’s possible in computer-aided manufacturing for PCB manufacturers. It enables faster turnaround for all job types, and speeds up and automates flows and processes, using a combination of intelligent algorithms and infrastructure, simultaneous processing and extended RAM usage. The Frontline InCAM Pro system can increase revenue and reduce time to market by tooling more complex jobs in shorter time, with less training. Designed to meet growing demand for smaller and smarter electronic devices, the system integrates support for all segments such as PCB, flexible printed circuits and IC substrates and for emerging technologies and trends, including 5G, automotive, smartphones and servers.

Agility that saves time and boosts revenue

Frontline InCAM Pro enables faster turnaround for MLB and all job types, and excels at speeding up automated flows, courtesy of clever algorithms and infrastructure, simultaneous processing, and extended RAM usage. Feel the difference, from the step-up in response time to the satisfying way the software reacts to user input.

Designed for simplicity

More complex jobs in less time, shorter training

Designed for the change-makers of the future, Frontline InCAM Pro is astonishingly easy to learn. With its clean design and intuitive feel, Frontline InCAM Pro enables the fastest and most efficient human-machine interactions with minimum training, helping CAM operators achieve more in less time.

Popup-oriented design

The popup-based interface enables at-a-glance access to multiple functions and multi-tasking on multiple screens, for faster interaction with the system.

Command Line Interface (CLI), auto-completion and keyboard operations

Type commands and use keyboard shortcuts for fast orientation and operation. Choose from built-in commands or create custom ones. The clever auto-completion feature means you only need to input the first few characters.

Easy, efficient and personalized

With an emphasis on customization and ergonomic GUI design, Frontline InCAM Pro features a bird’s-eye view Layer Matrix for layer management and a Layer List that includes your chosen layers and hides those you’ll need later.

More responsive to evolving needs

Designed to meet growing demand for smaller geometries and smarter electronic devices, Frontline InCAM Pro integrates support for the industry’s most exciting emerging technologies and trends–5G, substrate-like circuits, flex and data analytics.

Join the Smart Manufacturing and data analytics revolution

Frontline InCAM Pro supports automation and data exchange in manufacturing technologies via advanced traceability and PCB numbering.

Printed circuit boards (PCB), Flexible printed circuits (FPC), Integrated circuit substrates (ICS)

Computer-Aided Manufacturing (CAM), Process optimization, PCB production, Pre-production

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Frontline InCAM® Pro for ICS

Computer-Aided Manufacturing (CAM) for IC Substrate and Packaging Manufacturers

The Frontline InCAM® Pro for ICS solution enables IC substrate (ICS) and wafer-level packaging (WLP) manufacturers to achieve higher resolution and accuracy, improve CAM process speed and respond to evolving industry needs. The system enables faster turnaround for all job types and speeds up automated flows, using intelligent algorithms and infrastructure, simultaneous processing, and extended RAM usage. The Frontline InCAM Pro for ICS system can increase revenue and reduce time to market by tooling more complex jobs in a shorter time, with less training. Using sophisticated proprietary technology, the system enables higher resolution for copper area and layer compare, advanced hammerhead etch compensation capabilities and a range of dedicated ICS packaging tools.

Agility that saves time and boosts revenue

Frontline InCAM Pro for ICS enables faster turnaround for all job types and excels at speeding up automated flows, courtesy of clever algorithms and infrastructure, simultaneous processing, and extended RAM usage. Feel the difference, from the step-up in response time to the satisfying way the software reacts to user input.

Designed for simplicity

More complex jobs in less time, shorter training

Designed for the change-makers of the future, Frontline InCAM Pro for ICS is astonishingly easy to learn. With its clean design and intuitive feel, Frontline InCAM Pro for ICS enables the fastest and most efficient human-machine interactions with minimum training, helping CAM operators achieve more in less time.

Popup-oriented design

The popup-based interface enables at-a-glance access to multiple functions and multi-tasking on multiple screens, for faster interaction with the system.

Command Line Interface (CLI), auto-completion and keyboard operations

Type commands and use keyboard shortcuts for fast orientation and operation. Choose from built-in commands or create custom ones. The clever auto-completion feature means you only need to input the first few characters.

Easy, efficient, and personalized

With an emphasis on customization and ergonomic GUI design, Frontline InCAM Pro for ICS features a bird’s-eye view Layer Matrix for layer management and a Layer List that includes your chosen layers and hides those you will need later.

More responsive to evolving needs

Designed to meet growing demand for smaller geometries and smarter electronic devices, Frontline InCAM Pro for ICS integrates support for the industry’s most exciting emerging technologies and trends–5G, substrate-like circuits, flex, and data analytics.

Join the Smart Manufacturing and data analytics revolution

Frontline InCAM Pro for ICS supports automation and data exchange in manufacturing technologies via advanced traceability and PCB numbering.

Printed circuit boards (PCB), IC substrates (ICS), Wafer-level packaging (WLP)

Computer-Aided Manufacturing (CAM), Process optimization

Frontline InCAM® Pro Flex

Computer-Aided Manufacturing (CAM) for Flex

The Frontline InCAM® Pro Flex solution is dedicated for rigid, flex and rigid-flex PCB manufacturers with customized features for flex, like the realistic 3D FPC multi-zone model. Focused on speed, consistency, accuracy and quality, the innovative system enables faster turnaround for flex and rigid-flex job types and speeds up automated flows, using a combination of intelligent algorithms and infrastructure, simultaneous processing and extended RAM usage. The Frontline InCAM Pro Flex system can increase revenue and reduce time to market by tooling more complex jobs in shorter time, with less training. Designed to meet growing demand for smaller and smarter electronic devices, the system integrates support for the industry’s emerging technologies and trends.

Agility that saves time and boosts revenue

Frontline InCAM Pro Flex enables faster turnaround for all job types and excels at speeding up automated flows, courtesy of clever algorithms and infrastructure, simultaneous processing, and extended RAM usage. Feel the difference, from the step-up in response time to the satisfying way the software reacts to user input.

Designed for simplicity

More complex jobs in less time, shorter training

Designed for the change-makers of the future, Frontline InCAM Pro Flex is astonishingly easy to learn. With its clean design and intuitive feel, Frontline InCAM Pro Flex enables the fastest and most efficient human-machine interactions with minimum training, helping CAM operators achieve more in less time.

Popup-oriented design

The popup-based interface enables at-a-glance access to multiple functions and multi-tasking on multiple screens, for faster interaction with the system.

Command Line Interface (CLI), auto-completion and keyboard operations

Type commands and use keyboard shortcuts for fast orientation and operation. Choose from built-in commands or create custom ones. The clever auto-completion feature means you only need to input the first few characters.

Easy, efficient, and personalized

With an emphasis on customization and ergonomic GUI design, Frontline InCAM Pro Flex features a bird’s-eye view Layer Matrix for layer management and a Layer List that includes your chosen layers and hides those you’ll need later.

More responsive to evolving needs

Designed to meet the growing demand for smaller geometries and smarter electronic devices, Frontline InCAM Pro Flex integrates support for the industry’s most exciting emerging technologies and trends–5G, substrate-like circuits, flex, and data analytics.

Flex ready

Frontline InCAM Pro Flex understands the needs of flex manufacturers:

  • Automatic flex and rigid-flex board panelization with any angle rotation and PCB alignment for strip creation
  • Automatic tooling hole placement for PCBs, arrays and panels with interactive editing
  • DFMs for coverlay layer optimization, converting optimized coverlay layer to NC tools
  • Analysis actions generate numerous flex and rigid-flex reports

Join the Smart Manufacturing and data analytics revolution

Frontline InCAM® Pro Flex supports automation and data exchange in manufacturing technologies via advanced traceability and PCB numbering.

Flex PCBs and Rigid-flex PCBs

Computer-Aided Manufacturing (CAM), Pre-production, Process optimization

Frontline InFlow®

All-in-One Engineering Automation

The Frontline InFlow® solution is an all-in-one PCB and IC substrate engineering automation system that covers the entire engineering workflow, driving accelerated time to market, increased productivity and standardized high quality. The system can cut process planning time by up to 60% by replacing manual tasks with simple rule-based engineering process automation. Productivity is increased with Frontline InFlow’s engineering graphic editor that allows engineers to manage design data read-in, cleanup and analysis, and the entire engineering process, reducing reliance on CAM resources. It also standardizes engineering workflows and outputs to enable fast operator onboarding and time to market, as well as consistently high-quality reports and outputs, regardless of engineer experience.

Experience no limits on your production flow

Limitless production complexity and volume

Frontline InFlow standardizes workflows and outputs to enable fast operator onboarding and time to market, and consistently high-quality outputs, regardless of engineer experience – from BOM, traveler and CAM instructions to control table, technical queries and custom engineering reports.

Automate everything

Transform your engineering department into a smart powerhouse

Complete more jobs in less time with Frontline InFlow’s automated engineering platform. Cut process planning time by up to 60% by replacing manual tasks with simple rules-based engineering process automation. Automate all tasks such as design data read-in, cleanup and analysis.

Quickly perform tasks that once took hours, including engineering graphic editing, managing technical queries, generating critical measurement reports and CAM execution.

More responsive to evolving needs

Meet customer requirements for high speed and 5G

  • Ensure loss budget compliance through improved loss calculation attenuation
  • Comply with cost-optimized design intent through inlay modeling
  • Model heat dissipation structures, coins and cavities
  • View and mark impedance lines for the shop floor; validate against extreme impedance variances
  • Optimize panels while maintaining impedance and attenuation consistency by auto-rotating PCBs and coupons

Printed circuit boards (PCB), Flexible printed circuits (FPC), IC substrates (ICS)

PCB Engineering, Process Planning, Engineering Automation, Bill of Materials, Technical Queries

Frontline InShop®

CAM-Based Data Analytics Using Machine Learning and AI

Frontline InShop® is a CAM-based analytics solution that enables ICS and PCB manufacturers to transform untapped production line and inspection equipment data into actionable insights using machine learning and artificial intelligence. Frontline InShop scalable big data infrastructure allows seamless connection to multiple machines from various vendors on the production floor, merging cross-domain data from sources like electrical test, automated optical inspection (AOI) and metrology to flag issues at the source and correlate production data to the end product. The CAM-based analytics capabilities allow efficient root cause investigation, providing contextual awareness for effective problem-solving, for both production and design related issues. This shortens new product introductions and time to market, increases yield and reduces total cost of ownership.

Quickly discover actionable insights for effective problem solving

An all-in-one electrical testing and AOI solution

Frontline InShop® merges cross-departmental data and CAM-based analytics, offering accurate and actionable insights.

Gain the clarity you need to take immediate action, with intuitive defect pareto charts, that help locate the defects to prioritize. Trend analysis charts show defect trends over time.

Electrical Testing Job Inspection

Quickly identify the most problematic lots (defects and nets), the relative success of the current lot in comparison to previous ones and the relative performance of the electrical testing department in general.

View panel, array, jig and unit-level electrical testing failure unit heat maps. Zoom in on failures and nets. On unit-level heat maps, select the net to highlight the net pattern on related layers. Job Inspection shows AOI defects on the net pattern by unit level.

AOI Job Inspection

CAM-based analysis: View comparative data to identify potential root causes. Show defects on the selected CAM feature (line, drill) to make analysis easier.

Interactive defect gallery: See defect distribution on high-resolution CAM images: large-sized album of video and gray-level images.

Defect heat map and distribution view: See the distribution of repeated defects and the number of repetitions; view repeating defects on multiple panels.

Partner more efficiently with your customers at every integration point

Yield Center

  • Keep track of yield and identify quality reduction
  • See yield status for internal and external customers (OEMs)
  • Get aggregated yield calculation to save engineering time
  • Automate data collection and analysis processes as part of OEM line certification
  • X-out yield calculation customers’ personalized needs

Data Sharing

  • Transfer data by schedule or request; transfer AOI defect data and images
  • Generate DFF and DEF reports
  • Enable data exchange to third-party software

IC substrates (ICS), Printed circuit boards (PCB)

Data management, Yield enhancement, Data analytics, Automated optical inspection (AOI), Electrical testing, Metrology

Frontline InSight® PCB

Web-Based Pre-CAM Solution

The Frontline InSight® PCB solution is a web-based tool for managing and accessing incoming customer PCB data for non-CAM experts from virtually anywhere. From automatically retrieving comprehensive product information to generating precise summary reports, Frontline InSight PCB enables sales and engineering professionals to work more independently, efficiently and profitably. The results include faster and more accurate quoting and product engineering, complete CAM data in minutes, early detection of manufacturing problems and increased throughput. Frontline InSight PCB assesses customer PCB data, retrieves product information for sales and engineering and delivers a PDF report presenting the entire data set for the job in just seconds.

Frontline InSight PCB provides the ideal way to manage and assess incoming customer PCB data from virtually anywhere.

Capture incoming PCB data for your Sales and Engineering teams

Automatically assess incoming customer PCB data and retrieve crucial product information for Sales and Engineering.

Shorten time to quotation

Say goodbye to RFQ bottlenecks and missed orders. Within minutes of receiving a job, Frontline InSight PCB generates the precise analyses you need to build accurate price quotes* that ensure optimum sales margins. Be first to deliver quotes ahead of your competitors and win new business every time.

*Frontline InSight PCB does not generate the actual quotation.

Fast-track manufacturing instructions

Perform pre-CAM input quickly and easily and watch hours of work melt away. Cut engineering lead time by creating DFM reports and technical query snapshots in minutes. Identify potential production problems instantly to avoid low yields and costly boards as a result of incorrect data.

Collaborate more efficiently at every integration point

Work online from anywhere

As a web-based product, Frontline InSight PCB lets you work remotely, tracking and managing RFQs from virtually anywhere — whether you’re in the office or in the field. Review a graphic image of the board or open customer job files on the move.

Save time for CAM operators

Frontline InSight PCB saves CAM operators time by streamlining the way departments work. Sales people can prepare quotes without consulting CAM experts while incoming jobs can skip CAM and move straight to the engineering stage. By reducing the load on the CAM department, CAM engineers have more time for their bottom-line tasks.

Integrate with other systems

Frontline InSight PCB integrates seamlessly with Frontline’s CAM and engineering products and with other systems via XML export, enabling enhanced collaboration and communication between stakeholders. Exchange data between systems and send notifications between operators, ending the use of paper forms and inefficient means of communication. Eliminate time-consuming and error-prone data re-entry resulting from multiple, unconnected systems.

View customer data; edit and share reports

Share and view real-time customer input data and a comprehensive PDF report for each job in a secure online space. Job reports include graphics, a DFM summary report with layer, drill and buildup tables, and statistical periodic reports. Review and edit job and customer data and RFQ parameters and rerun the pre-CAM flow as needed. View graphical data, attached documents, pre-CAM flow results, related correspondence, and the job log.

Printed circuit boards (PCB), Flexible printed circuits (FPC), IC substrates (ICS)

PCB quotation, Computer-Aided Manufacturing (CAM), PCB Engineering, Production, Pre-production

Frontline Cloud Services

Cloud-Based Design-for-Manufacturability Analysis

Frontline Cloud Services is a software as a service (SaaS) solution for PCB manufacturers that combines Frontline’s proven PCB CAM and design-for-manufacturability (DFM) analysis technologies with the powerful calculation capabilities of highly secure cloud computing to accelerate production, cut costs and simplify infrastructure management. The solution harnesses the virtually infinite capacity of the cloud to address emerging trends and increasing PCB design size and complexity, such as higher processing power and memory demands for 5G and LED, parallel processing limits on computer effectiveness and growing demand for artificial intelligence to optimize DFM analysis. Enabled by machine learning-driven data processing, Frontline Cloud Services can accelerate design analysis by up to 90% to meet rising productivity demands.

Supercharge your PCB CAM workflow with cloud efficiency

Accelerate design-for-manufacturability (DFM) analysis by up to 90%

Meet higher productivity demands with Frontline Cloud Services’ accelerated design analysis. We ran 500 jobs at five different sites and found an average time gain of 60-90%. That is seriously fast!

Save costs and avoid downtime with cloud efficiency

Frontline Cloud Services helps you eliminate the capital investment in hardware and fixed IT architecture associated with on-premise infrastructure and the experts that run it, bringing significant cost benefits. Frontline Cloud Services runs 24/7 with no downtime or failures so your system is always available.

Benefit from continuous software updates

Frontline Cloud Services removes the need for regular software updates and maintenance, so your people can focus on more strategic tasks.

Scale CAM computation resources on demand

With elastic cloud infrastructure, your business gets exactly the right amount of IT resources on demand and can scale up – or down – as your needs change.

Pay only for the resources you consume

Flexible payment and licensing models enable you to pay only for what you use for a three-year period. Keep track of activity with detailed usage reports. It’s a win-win!

Printed circuit boards (PCB), Flexible printed circuits (FPC), IC substrates (ICS)

Cloud computing, Design-for-Manufacturability (DFM) analysis, Cloud analysis

Frontline Professional Services

Customized Services

Frontline Professional Services comprises a series of programs and a world-class team of technical experts, consultants and support professionals to enable PCB manufacturers to make the most of Frontline products to optimize the pre-production process, reduce human error and improve time to market. Based on more than 25 years of broad PCB market knowledge, the Frontline Professional Services team helps manufacturers solve integration issues, provides fast and efficient employee training, and fast-tracks complex installations and implementations. Additional Frontline Professional Services include automation, preventive maintenance and performance audits.

Optimize your resources to increase efficiency

Frontline Professional Services provides hands-on, tailored assistance when you need it, helping you realize new possibilities for your business and setting you up for success.

Automation

Discover unique growth opportunities with our automation services:

  • Accelerate your business with seamless data transfer and integration tools, implemented by our experts
  • Gain critical business insights from your organization’s data and integrate with other systems
  • Make the most of your software with rules, specs and application programming interface (API) information

Integration

Rely on Frontline’s tailor-made solutions for pre-production machine integration. We help you integrate enterprise resource planning (ERP), manufacturing execution systems (MES), automated optical inspection (AOI), direct imaging (DI), numeric controlled (NC) drilling and rout machines, and a variety of other machines, to keep your business running smoothly.

Preventive Maintenance

Perform preventive maintenance to improve data quality and increase productivity:

  • Run regular database cleanups and performance health checks and allow remote access for bottlenecks
  • Fine-tune performance and allow traffic to flow
  • Proactively discover health issues that might slow performance or result in system outage

Implementation

Drive your business goals with Frontline’s enhanced implementation services:

  • New software implementation and deployment by experts
  • Configuration services and data migration assistance.
  • Optimize your system setup and use existing customer and manufacturing data

Training

Get trained by our technical experts who know your business and objectives:

  • Take advantage of our training services – including new operator training and automation training – always customized to your unique needs
  • Upgrade employee expertise to ensure they succeed in their daily tasks
  • Master step-by-step automation writing to enhance your processes

Performance Audits

Get a comprehensive performance audit of your pre-production processes. Our expert consulting and analysis services focus on developing strategic recommendations that create long-term value. And follow-up with our team will help you see it through.

Learn how to leverage system features and functionality to best support your processes. Develop a greater understanding of your processes and challenges.

Printed circuit boards (PCB), IC substrates (ICS), Rigid boards, Flex boards, Rigid-flex boards, Flex printed circuits (FPC)

Performance audits, Automation, Integration, Preventative maintenance, Training, Consulting

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