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EDP Interface Plates πŸ”©πŸ“

interface plates that mount to container end walls and organize all power, comms, and fluid connections

Architecture Context

rectangle container_a
rectangle container_b
rectangle plate_a
rectangle plate_b
rectangle flexible_assembly
container_a -r- plate_a: receiver frame (welded)
container_b -l- plate_b: receiver frame (welded)
plate_a -r- flexible_assembly: liquid-tight conduit\nM12 connectors\ncooling QDs
flexible_assembly -r- plate_b

Containers are placed face-to-face. Plates mate as a pair via flexible assemblies β€” there is no hard-dock interface. Containers tolerate Β±25mm horizontal and Β±10mm vertical misalignment, absorbed by hose/cable service loops.

Power Path

External BESS β†’ BG β†’ Grid Container β†’ CG β†’ Compute Container (415Y/240V AC)

Grid container always present. PCS lives in grid container when BESS is DC-coupled; when AC-coupled the BESS lands on grid switchgear directly.

Plate Variants

Variant codes follow [Container A][Container B]-[Coupling]-[String/Port Count] where applicable.

Variant Used When Carries Plate Codes
BG-AC External BESS lands AC at grid container (Tesla Megapack, Tesla Megablock, CATL EnerOne with integrated PCS) AC feeder, grounding, data BG-AC (conduit sized from BESS AC interconnect spec)
BG-DC External BESS lands DC at grid container; PCS lives in grid container (CATL EnerOne, external PCS) DC bus, grounding, data BG-DC (single parametric variant, DC bus OD sized from aggregate string current per ADR-011)
CG All deployments AC feeder (415Y/240V) + data CG (fixed, conduit sized from sizing engine Module F)
CD All deployments (1:1 Compute:Drycooler) Coolant supply/return + drycooler comms (VFD Modbus, fan tach, leak sensor) CD (2" QD class, 200 LPM @ 5 K secondary loop Ξ”T)

See the spec doc for full penetration schedules per variant.

Material & Finish

Parameter Standard Defense (deployment_context == defense_forward | sovereign_government)
Outer dimensions 640mm ×ば぀ 840mm same
Thickness 6mm 10mm
Material 6061-T6 aluminum (ASTM B209) 5083-H116 marine grade (ASTM B209)
Finish Type II anodize 15–25 ΞΌm (MIL-A-8625) Type III hard anodize 40–60 ΞΌm
IP rating IP55 IP65 (verified per MIL-STD-810H Method 506)
Secondary seal none 10mm closed-cell EPDM backer
Fasteners Zn-plated steel M10 (ASTM F593 G1) 316 SS M10 (ASTM F593 G2)

Output Artifacts

For every plate variant required by a deployment, the implementation outputs:

  1. DXF file β€” 2D fabrication drawing with plate outline, all hole/cutout locations dimensioned from plate center, gasket groove cross-section, mounting hole pattern with thread callouts, ARCNODE title block (part number, variant code, revision, material spec, finish spec).
  2. BOM line item β€” structured JSON referencing the drawing:
    {
     "part_number": "ARC-PLT-BG-DC-001",
     "description": "Interface Plate, BESS-to-Grid DC-Coupled, 4-String",
     "qty": 1,
     "material": "6061-T6 aluminum",
     "finish": "Type II anodize",
     "drawing_ref": "ARC-PLT-BG-DC-001.dxf",
     "type": "custom_fabrication"
    }
  3. Penetration schedule β€” table of every hole/cutout: penetration ID, X/Y center coordinates from plate origin, diameter or ×ば぀H, fitting spec, OTS part number.

Part Numbering

ARC - PLT - [VARIANT CODE] - [REVISION]
Examples:
 ARC-PLT-BG-AC-001 BESS-Grid, AC-coupled
 ARC-PLT-BG-DC-001 BESS-Grid, DC-coupled (single parametric variant)
 ARC-PLT-CG-001 Compute-Grid
 ARC-PLT-CD-001 Compute-Drycooler
Defense variants append `-D`:
 ARC-PLT-BG-DC-001-D

Toolchain

The fabrication flow is CadQuery-based:

parametric model.py (CadQuery) β†’ STEP β†’ DXF + GD&T drawing β†’ BOM line item + penetration schedule
uv sync
uv run poe build # CadQuery β†’ STEP per variant
uv run poe validate-model # BRep validity + bbox vs spec
uv run poe generate-drawings # DXF + GD&T PDF per variant
uv run poe sim # IP rating verification fixtures

Open Design Parameters

# Parameter Impact
1 GPU vendor DLC loop architecture CD plate QD port size and count
2 Dry cooler pipe connection size CD plate flange size
3 4,160V AC option CG conduit sizing changes significantly at MV
4 BESS DC string voltage class (1500V vs 800V) BG-DC isolation distance + bus rating
5 BESS AC interconnect voltage (480V vs MV) BG-AC conduit + bushing class

About

Parametric CadQuery CAD source for inter-container interface plates

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