White Paper: Manufacturing & Prototyping

Avoid Over-engineering and Design Simpler, More Cost-effective Equipment

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Over-engineering is a common source of additional design costs, yet without the benefit of improved performance or quality. Read this white paper for strategies to help avoid over-engineering and get the most out of your investment.


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Overview

The white paper addresses the issue of over-engineering in product development, highlighting its impact on costs and supplier-customer relationships. It emphasizes the need for better communication and understanding of customer requirements to avoid creating products that exceed their needs. Over-engineering can lead to unnecessary expenses and inefficiencies, making it crucial for companies to balance technical perfection with cost-effective production.

The paper outlines that engineers and technicians must engage with customer feedback to align product development with actual market demands. By regularly assessing customer needs and maintaining open dialogue, companies can avoid investing time and resources in unnecessary features. The use of simulation tools and conjoint analyses is recommended to gain precise insights into customer requirements, which can help in making informed design decisions.

Key factors influencing customer purchasing decisions include product strength, installation space efficiency, noise reduction, weight minimization, and overall maintenance efforts. The paper suggests that by focusing on these aspects, companies can enhance product appeal while reducing the total cost of ownership for end customers.

Additionally, the white paper discusses the importance of continuous improvement in materials and technologies. For instance, igus® has been proactive in testing and enhancing its polymer energy chains to ensure durability and load capacity, which ultimately benefits both engineers and purchasers by offering a range of products that meet varying technical standards and price points.

In conclusion, the white paper advocates for a strategic approach to product development that prioritizes customer needs, reduces over-engineering, and fosters innovation. By doing so, companies can achieve a balance between functionality and cost-effectiveness, leading to greater success in the competitive market.

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